Introduction

Behind every beautifully installed kitchen cabinet is a precise and professional manufacturing process. As a trusted kitchen cabinet manufacturer, AIS turns your vision into reality with cutting-edge equipment, skilled craftsmanship, and seamless workflow. Here's a transparent look into how we go from concept to cabinet.

1. Overview: A Cabinet’s Journey

The full manufacturing process typically includes 6 stages:

1. Design & Drawing Approval

2. Material Selection & Preparation

3. CNC Cutting & Drilling

4. Edge Banding & Finishing

5. Assembly & Quality Check

6. Packaging & Delivery

Let’s explore each step in detail.

2. Stage 1 – Design & Technical Drawing

• Our design team works closely with clients using 2D floorplans + 3D rendering (SketchUp/CAD)

• Final approval drawings include:

  • Cabinet types, sizes, positions

  • Color & finish confirmation

  • Hardware integration (hinges, slides, etc.)

✅ For large projects, we also provide BOM lists, room-by-room breakdowns, and labeling plans.

3. Stage 2 – Material Selection

• Board material options: Plywood, MDF, Particleboard, HMR

• Surface finish options: PET, UV, Lacquer, Acrylic, Veneer

• Hardware brands: DTC, Blum, Hettich, or custom as required

Each board is moisture-tested and sourced based on the project location (e.g., coastal, dry region, etc.).

4. Stage 3 – CNC Precision Cutting & Drilling

• Panels are cut using CNC panel saws or Nesting CNC machines

• Drill holes for hinges, dowels, and connectors are programmed into the system

• Precision tolerance <0.5mm to ensure smooth assembly

🔧 All parts are labeled with QR/barcodes for easy sorting and packaging.

5. Stage 4 – Edge Banding & Surface Finishing

• Edges are sealed with PUR hot-melt glue or laser technology for durability

• Matching edge strips used to maintain consistency with door color

• Fingerprint-free & matte surfaces handled with care to avoid marks

This step improves both appearance and moisture resistance.

6. Stage 5 – Pre-Assembly & Inspection

• Cabinet boxes are pre-assembled or tested before packing

• Checklist includes:

  • Door alignment & gap uniformity

  • Drawer smoothness

  • Color/finish correctness

  • Accessories included in box

✅ For large projects, we conduct batch installation trials in the workshop.

7. Stage 6 – Packaging & Delivery

• Cabinets are flat-packed or partially assembled per client request

• Export-grade packaging:

  • Corner protectors

  • Foam layers

  • Double-layer cartons

  • Palletized loading (if required)

• Each package is labeled for room and unit number

📦 We also assist in container optimization, loading plans, and customs documents.

8. Quality Control (QC) System

• 📏 Incoming raw material inspection

• 🔍 Mid-process checks for size, holes, finishes

• ✅ Final pre-shipment inspection per order checklist

• 📸 Photos and videos are provided to overseas clients for approval

AIS follows ISO-like internal procedures and supports E0, E1, CARB P2 certification as needed.

9. Why Choose AIS as Your Cabinet Manufacturer

Conclusion

From design to delivery, AIS controls every step of the kitchen cabinet production process to ensure speed, consistency, and quality. Whether it’s for one home or 1,000 apartments, we are your reliable kitchen cabinet manufacturer partner.